How does the largest hub of the largest logistics company in the world work?

How does the largest hub of the largest logistics company in the world work?

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On these planes, it is possible to transport flammable , explosive ,biologically active and radioactive substances. Because no other aircraft can provide adequate security and speed of delivery. Transport hub , where their vast holds loaded parcels - from giant containers to the tiny envelopes - a real masterpiece of logistics. This is Leipzig , the largest DHL port in Europe , and yes , PopMeh was there.

Leipzig - the new capital of European logistics

Every taxi driver in Leipzig knows the way here, so it’s easy to explain where I need to go, without even knowing a word in German: “HH El Hub” - and the car turns off the highway leading to the international airport. Yellow and red parallelepipeds of production buildings are visible from a distance. Every night planes loaded with envelopes and parcels fly from here to different ends of the world. The transportation hub, or hub, in Leipzig is the largest in Europe.

Until 2008, the largest European hub - sorting lines, dozens of aircraft per day and 3,000 jobs - was located in Brussels. The decision to transfer the most important transport hub on the continent did not cause much joy in Belgium: the DHL pilots declared a strike that paralyzed the company's work for a whole day and stopped the movement around the Brussels bypass. However, the growing business of DHL, according to the Belgian authorities, broke the restful sleep of residents of the outskirts of the capital of the European Union, and the hub could not stay in Brussels anymore. The company was unable or unwilling to negotiate with the Brussels airport and the municipality and moved the hub to the east of Germany, the capital of Saxony, Leipzig. A small regional station remained in Brussels. In 2008, 2,000 people worked in the Leipzig hub, now it’s already 4900.

In the heart of global logistics

The basic principle of express delivery is to pick up the parcel as late as possible in order to catch the latest customers, and deliver as early as possible. Therefore, during the day on the territory of the hub is quiet: both people and cars work at night.

The airport is an airport, even if it does not carry passengers. To get to the hub terminals, you must present a passport, remove the belt and watch and pass the bags through the scanning devices. After the inspection, I find myself in a huge room, where endless boxes, envelopes and boxes are traveling along conveyors: this is the sorting line, the heart of the cargo terminal.Belts and conveyor descentsIt is difficult for a person not to get entangled in aluminum forest conveyors. But here everything is controlled by automation; people can only correct her mistakes.

Every envelope, bag and box has a barcode. It is thanks to him that the parcel does not go to Austria instead of Australia. The sorting line is controlled by the inhuman mind - a computer system with its own DHL software. A snake of a sorting line is crawling fast overhead. Each pallet on it has a unique number, therefore, passing through the first scanner, the parcel receives a temporary, but exact address. It is difficult to lose cargo here: the system stores information about where the number was scanned for the last time and into which part of the transport tape the parcel landed. The operator can track the parcel at any time.

Sorting conveyor
There are no people on the second floor: an endless conveyor belt runs there, but not solid, but consisting of individual cells. Each cell has a number that is associated with the number of the parcel while the parcel travels along the tape to the place where it will be packed in a large transparent container and loaded on board the aircraft.
Wheels on wheels
To work in a hub, you do not need to have powerful force. Thanks to the roller mounted in the floor, even women can easily roll heavy containers on the floor.
Attraction for parcels
On these yellow slides, parcels are being rolled off the sorting tape into the hands of conveyor operators, which bring individual parcels to large aircraft containers.​​​​For additional scanning and to the desired output, the parcels fly along a yellow screw hill, just like in an aquapark. Below they are insured by the operators of the line. In total for the way from the plane which brings a parcel to Leipzig, before loading on the flight to the airport of destination, the parcel enters the scanning device 4 times - so as not to get lost.

Brand loaderWhere there is a shortage of conveyor, small loaders handle

In the new terminal, elevators are working, automatically lifting the load to the sorting line. For people, too, there are elevators. Getting around on your own here is generally difficult; in addition to the lifts, the workers have bicycles and scooters, on which they drive around the terminal.

Monitor monitorsA huge screen on which all information on DHL operations is displayed. In the upper right corner is the CNN channel: it was turned on there after the terrorist attacks in Brussels.

The buildings of the three sorting terminals do not have windows - only the ventilation system. But between the two of them there is a building with a huge window overlooking the airfield: the control room, here called the Network. From here, dispatchers manage all of DHL's operations in Europe, from sorting to managing the departure schedule. If there is bad weather or other problems at a transit airport through which the path of a cargo plane lies, then it is here that other options for the delivery of goods are thought out.

In the center of the hall hangs a huge scoreboard. It has an online map of the winds over the entire Earth and a map of the loading of aircraft in Leipzig. And on the top right screen always show news on CNN. Terrorist attacks and natural disasters can make a big difference on DHL routes, and after the company was the first to report explosions in Brussels, CNN news was shown on a 24/7 main monitor.

Summer weather

The DHL hub is not only a sorting line, but also airplanes. The company's management claims that Leipzig was chosen as a reference point, including because of the weather: it is almost always flying here, snowfall and fog are rare.

Giant A300 in the hangarHere the aircraft are scheduled maintenance. The floor in the hangar is made warm so that people and cars do not freeze in winter. And in the summer, solar panels on the roof supply the hangar with energy to cool the equipment.

When we go in, in a huge hangar there is only one plane - a huge A300. He's on maintenance. Here, in Leipzig, 58 aircraft are constantly “registered”. Nineteen of them are big Boeing 757s and 777s, but there are also smaller capacity boards. Not all of them wear DHL yellow and red liveries, some are painted in the colors of partner companies. But all the planes that land and take off on the territory of the hub, transport parcels that are sorted at its terminals.

Along the perimeter of the hangar consumables and spare parts from all models of aircraft that arrive in the hub. The DHL team has only a few hours to unload the board, replace parts, inspect the aircraft, and load it to the top again, so the necessary parts are always at hand.Last loadsEarly in the morning, workers finish loading the last one for a Boeing-747 shift.

The building of the hangar itself is a masterpiece of engineering. Its walls and roof are so light that they can fly away if a strong wind blows. Therefore, the supports, which in ordinary buildings support the roof, are designed to hold it in place. Rainwater is collected from the roof of the hangar, which is then used to service the terminals and the airport. There are also solar panels on the roof. The scanty sun of Germany, of course, makes it impossible to power all the equipment in the hangar from them, but in summer, in good weather, the energy of the solar panels goes to the cooling technology.

Poisons, explosives and radioactive materials - you can!

Here are loaded on board and leave things with him, for the transportation of which in a civilian airport may be asked to go to a separate room. Above the wide gate is a red neon inscription: DANGEROUS GOODS. Journalists are not invited there. In this warehouse, biologically active substances are waiting for loading - probes of drugs, fertilizers, raw materials for the chemical industry, biomaterials that need to be transported in containers cooled with dry ice, flammable and explosive substances, animals and even radioactive goods - consumables of complex medical equipment. Of course, a private person cannot send such a parcel - specialized companies operating under the appropriate licenses use services for the transport of dangerous goods.Large transparent aircraft containersIn such a package, parcels grouped by destination and cargo characteristics are sent on board. The upper corners of the containers are cut to save space in the aircraft.

The most difficult logistic task that has to be solved at DHL is the problem of placing large boxes with parcels inside the aircraft. The parcels are placed in transparent boxes up to 2.5 meters high with cut corners, which a special lift brings to the ladder or directly to the hatch of the aircraft. Each time the placement of goods must be planned individually. Simple envelopes and uranium filled with MRI machines fly together, so you need to arrange the containers according to all the rules: everything that explodes or makes the Geiger counter squeak closer to the exit in order to evacuate with the slightest problems. All other goods - in the depth of the cabin. In contrast to the sorting of cargo within the terminal, the placement of containers on board a computer is not trusted. Here people decide everything.

The package, which was accepted, for example, in the DHL branch on Tverskaya-Yamskaya, will go to one of two Moscow stations, and from there to Sheremetyevo, where it will be loaded onto a flight to Leipzig. The workers will open a transparent container, take out the parcel and send it on a journey through the conveyor, which will carry it to the desired exit. Everything will happen quickly: a trip to New York will take only a day, the road to places with less developed infrastructure (for example, to Ethiopia or Panama) - up to a week. Leipzig is a short stopover on the way of any cargo, the way of which lies through Europe.

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